Projects
Case Study #1
Solar-Grid Battery Energy Storage
A client was developing a commercial-grade solar-battery energy storage system using conventional engineering methods. Their process involved coding directly on hardware controllers for immediate testing. However, this led to significant engineering overhead, slow iterations, and minimal progress, ultimately delaying their time to market.
Modello Labs was engaged to implement a model-based design approach. By leveraging our model-based methodologies, we enabled the rapid development of a fully functional commercial-grade solar-battery energy system. The system was deployed to their first customer within just four months.
This case exemplifies the efficiency and power of model-based design in reducing development cycles, optimizing performance, and accelerating delivery.
Case Study #2
Intelligent Coolant Leak Detection
A client was using multiple sensors to detect coolant leaks in a battery pack with a large thermal mass. However, this approach proved unreliable due to the slow thermal response and fluctuating ambient system temperatures, while driving up production costs.
Modello-Labs helped address these challenges by leveraging model-based design. Instead of relying on costly and complex pressure sensors, we developed a thermal behavioral model of the system and deployed it onto the target controller. By implementing this “predicative” control model, we significantly improved coolant leak detection reliability and reduced production costs by eliminating the need for additional sensors.
Taking a Deeper Dive
Developing large systems with many sensors and actuators such as automotive powertrains, industrial automation, energy storage systems imposes a lot of complexities. Many of these challenges can be overcome with our model-based design approach.
First, we apply our in-depth experience by creating a virtual representation of your system using first principles (the plant). Control logic is then modelled and validated against the plant model in simulation. Once validated, we auto-generate high-quality C-code prepared for rapid target deployment.
Adopt our Proven Processes
With over a decade’s experience, Modello Labs has partnered with organizations ranging from small startups to multi-national corporations. We have collaborated with industry leaders and top-tier suppliers to tackle complex engineering challenges.
From identifying process inefficiencies to solving embedded system issues, chances are we’ve encountered and resolved problems similar to yours.
At Modello Labs, we offer world-class consulting services, including model-based design implementation, custom-tailored training, design consultation, systems integration and process development. Our expertise helps streamline your development efforts and accelerate your time to market.